Tool Guide

The Sales & Inventory Forecaster
guide for UK SME owners

Stockouts lose revenue. Overstock locks up cash. Both are preventable with the right data. This tool forecasts 12 months of demand by SKU, calculates reorder points, and flags exactly which products will run out and when — before it happens.

Watch how it works

Real inputs. Real outputs. See exactly what you get before you commit to anything.

lumixai.co.uk/dashboard-sales-tool

This is a live preview of the Sales & Inventory Forecaster — the same tool available to all subscribers.

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What the PDF report looks like

Every tool generates a downloadable PDF report — structured like a professional consultant's analysis, built from your actual data. Below is an example using dummy data.

LumixAI — Sales & Inventory Forecaster Report — Example Data Example only
EXAMPLE
12,401
Forecast units
£562,986
Forecast revenue
£345,738
Forecast gross profit
£52,970
Working capital in stock
1 SKU
At stockout risk
Stable
Overall rating
Product C is at stockout risk in December. At current demand trajectory with 6-week lead time, reorder must be placed by end of October. If lead time slips by 2 weeks, the failure point moves to mid-November. Revenue at risk: approximately £47,000.

Why stockouts are more expensive than most product businesses realise

A stockout is not just a missed sale. It is a missed sale, a disappointed customer, a potential lost account, and an operational scramble to source urgent stock — often at premium cost and through non-standard supply chains. For businesses with B2B customers, a stockout on a key line can also trigger penalty clauses, credit notes, or worse: the customer finding an alternative supplier who does not run out and staying with them.

The cost of a stockout is therefore not just the gross profit on the missed units. It is the gross profit on the missed units plus the cost of the emergency response plus the commercial risk to the customer relationship. For most product businesses, the true cost of a stockout is 2-5x the direct margin value of the missed sales.

Yet most SME product businesses manage inventory reactively — ordering when stock runs low, relying on supplier lead time estimates from memory, and absorbing stockouts as an occasional cost of doing business rather than a preventable failure. The Sales & Inventory Forecaster changes this.

Reorder point calculation: the right formula

Reorder point is the stock level at which a new order must be placed to ensure the next delivery arrives before existing stock runs out. The correct formula is: reorder point = (average daily demand × supplier lead time in days) + safety stock.

Safety stock is a buffer against uncertainty in both demand and supply. If your lead time varies by ±2 weeks, your safety stock should cover 2 weeks of average demand. If your demand has seasonal peaks that can double normal velocity, your safety stock calculation needs to reflect peak demand rather than average demand during high-risk periods.

Most product businesses use reorder points based on historical habit rather than calculation. "We usually order when we get below 200 units" is not a reorder point — it is a trigger based on what felt right in the past. For a product with 6-week lead time and 150 units monthly demand, the calculated reorder point is 225 units plus safety stock — significantly different from an estimated gut feel number.

Seasonal demand: why Q4 planning matters in Q2

For businesses with seasonal demand — retail, food and drink, gifts, garden, building materials, outdoor equipment — the period of highest revenue is also the period of highest stockout risk. Lead times from overseas suppliers are typically 6-10 weeks. This means that the stock required to serve November and December demand needs to be ordered in September or October at the latest.

The tool applies seasonal uplift factors by month, allowing you to model the demand acceleration that Q4 typically brings and plan purchasing accordingly. A business that starts seasonal planning in October is already 4-6 weeks behind a competitor who started in August.

Working capital in stock: the cash dimension of inventory

Every unit of stock represents cash that has been spent but not yet recovered through sale. Working capital tied up in inventory is the single largest use of cash for most product businesses, and it is also the most controllable. Overstock on slow-moving lines is not just an operational problem — it is a financial one. Cash that is locked in unsold inventory cannot be used for other purposes: paying suppliers, funding growth, or managing cashflow through a difficult period.

The tool calculates total working capital tied up in current stock and tracks how this changes month by month as demand draws down inventory. This gives you the information to make deliberate decisions about stock levels rather than simply ordering to a habitual quantity.

Who this tool is for

Stop finding out about stockouts when customers tell you.

The Sales & Inventory Forecaster is included in every LumixAI subscription. £19.99/month. 7-day free trial. Cancel any time.